2025 VOLVO VNR Official Safety Recalls
Source: National Highway Traffic Safety Administration (NHTSA)
EXTERIOR LIGHTING:LIGHTING CONTROL MODULE
Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2026 New VN trucks. When towing a trailer, the trailer lights may fail to illuminate due to an improperly manufactured body control module.
Trailer tail lights and turn signals that do not illuminate as intended can reduce visibility to other drivers, increasing the risk of a crash.
Dealers will replace the trailer body input/output module, free of charge. Owner letters were mailed November 19, 2025. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2507. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning September 25, 2025.
ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
Volvo Trucks North America (Volvo Trucks) is recalling certain 2025-2026 Volvo VN trucks. The power cables may have been improperly routed, which can cause an electrical short.
An electrical short can cause an engine stall, increasing the risk of a crash. An electrical short can also cause the cables to overheat, increasing the risk of a fire.
Dealers will re-route the power cables, free of charge. Owner notification letters were mailed June 17, 2025. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2505.
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
Volvo Trucks North America (Volvo Trucks) is recalling certain 2022-2025 Volvo VN and 2025 New VN trucks. The idler gear bracket fasteners may have been improperly tightened, allowing the idler gear to detach from the engine.
A detached idler gear can damage the engine, resulting in a stall and increasing the risk of a crash or injury.
Dealers will inspect and replace the turbo compound units as necessary, free of charge. Owner notification letters were mailed April 28, 2025. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2504.
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY
Volvo Trucks North America (Volvo Trucks) is recalling certain 2023-2025 VNR Electric trucks. The high voltage battery may contain loose hardware, which can create a short circuit inside the battery cells.
A high voltage battery that short circuits increases the risk of a fire.
Dealers will replace the batteries, free of charge. Owner letters were mailed April 24, 2025. Owner letters will be mailed on or before August 25, 2025, for the additional vehicles added on July 22, 2025. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2501.
SERVICE BRAKES, AIR:CONTROLS:PROPORTIONING RELAY VALVE
Volvo Trucks North America (Volvo Trucks) is recalling certain 2023-2025 New VN trucks. The brakes may take longer than expected to activate. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."
Delayed brake activation can extend the distance required to stop, increasing the risk of a crash.
Dealers will install a new pneumatic circuit, free of charge. Owner notification letters were mailed March 11, 2025. Owners may contact Volvo Trucks' customer service at 800-528-6586. Volvo Trucks' number for this recall is RVXX2502.
ELECTRICAL SYSTEM:SOFTWARE
Volvo Trucks North America (Volvo Trucks) is recalling certain 2020-2025 VN, VAH, VHD and VNRE trucks, equipped with Bendix EC80 Advanced Electronic Control Units (ECU). Electrical noise and low signal to the power line carrier may cause the ECU to incorrectly process commands or stop working.
Safety systems that depend on the ECU (Automatic Traction Control, ABS, Electronic Stability Control, Active Cruise Control, and Collison Mitigation System) may have diminished or lost functionality, increasing the risk of a crash.
Dealers will reprogram the ECU software, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX2409.
ELECTRICAL SYSTEM:SOFTWARE
Volvo Trucks North America (Volvo Trucks) is recalling certain 2020-2025 VN, VAH, VHD and VNRE trucks, equipped with Bendix EC80 Advanced Electronic Control Units (ECU). Electrical noise and low signal to the power line carrier may cause the ECU to incorrectly process commands or stop working.
Safety systems that depend on the ECU (Automatic Traction Control, ABS, Electronic Stability Control, Active Cruise Control, and Collison Mitigation System) may have diminished or lost functionality, increasing the risk of a crash.
Dealers will reprogram the ECU software, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX2409.
WHEELS:LUGS/NUTS/BOLTS/STUDS
Volvo Trucks North America (Volvo Trucks) is recalling certain 2025 VN and VHD trucks. The wheel lug nuts may be improperly tightened.
Improperly tightened lug nuts can allow the wheel to detach, increasing the risk of a crash.
Dealers will tighten the left-side lug nuts, free of charge. Owner notification letters were mailed September 19, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX2407.
STEERING:LINKAGES:TIE ROD ASSEMBLY
Volvo Trucks North America (Volvo Trucks) is recalling certain 2025 VN and VHD trucks equipped with Composilite EXS20 steerable lift axle suspension assemblies. The tie rod assembly ball stud could have been improperly heat treated and can fail.
The ball stud can separate from the vehicle becoming a road hazard, increasing the risk of a crash.
Dealers will inspect and replace the tie rod end assemblies as necessary, free of charge. Owner notification letters were mailed July 15, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX2405.
STEERING:LINKAGES:TIE ROD ASSEMBLY
Volvo Trucks North America (Volvo Trucks) is recalling certain 2025 VN trucks. The tie rod assemblies may contain an improperly heat-treated ball stud that can fail, resulting in a sudden loss of steering control.
A sudden loss of steering control increases the risk of a crash.
Owners are advised not to drive their vehicles until the remedy has been completed. Dealers will inspect and replace the tie rod ends as necessary, free of charge. Owner notification letters were mailed June 18, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX2404.
STEERING:ELECTRIC POWER ASSIST SYSTEM
Volvo Trucks North America (Volvo Trucks) is recalling certain 2025 VN and VHD trucks. The steering gear may have an improperly seated plug in the valve housing, which can result in a sudden loss of steering control.
A sudden loss of power steering assist increases the risk of a crash.
Dealers will inspect the plug and replace the steering gear as necessary, free of charge. Owner notification letters were mailed June 17, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX2403.
STEERING:LINKAGES:DRAG:LINK:CONNECTION
Volvo Trucks North America (Volvo Trucks) is recalling certain 2025 VN, VNRe, and VHD trucks. The drag link may contain an improperly heat-treated ball stud that can fail, resulting in a sudden loss of steering control.
A sudden loss of steering control increases the risk of a crash.
Owners are advised not to drive their vehicle until the repair has been performed. Dealers will inspect and replace the drag links, as necessary, free of charge. Owner notification letters were mailed June 20, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX2402.
STEERING:LINKAGES:DRAG:LINK:CONNECTION
Volvo Trucks North America (Volvo Trucks) is recalling certain 2025 VN, VNRe, and VHD trucks. The drag link may contain an improperly heat-treated ball stud that can fail, resulting in a sudden loss of steering control.
A sudden loss of steering control increases the risk of a crash.
Owners are advised not to drive their vehicle until the repair has been performed. Dealers will inspect and replace the drag links, as necessary, free of charge. Owner notification letters were mailed June 20, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX2402.
STEERING:GEAR BOX:SHAFT SECTOR
Volvo Trucks North America (Volvo Trucks) is recalling certain 2024-2025 VNL and VNR vehicles. The steering gear sector shaft may have been improperly heat-treated, which can cause the gear teeth to crack or fracture.
A fractured steering gear shaft can cause a loss of steering control, increasing the risk of a crash.
Dealers will inspect the serial numbers, and replace the steering gears, as necessary, free of charge. Owner notification letters were mailed March 5, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX2401.