2023 VOLVO VNR Official Safety Recalls
Source: National Highway Traffic Safety Administration (NHTSA)
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
Volvo Trucks North America (Volvo Trucks) is recalling certain 2022-2025 Volvo VN and 2025 New VN trucks. The idler gear bracket fasteners may have been improperly tightened, allowing the idler gear to detach from the engine.
A detached idler gear can damage the engine, resulting in a stall and increasing the risk of a crash or injury.
Dealers will inspect and replace the turbo compound units as necessary, free of charge. Owner notification letters were mailed April 28, 2025. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2504.
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY
Volvo Trucks North America (Volvo Trucks) is recalling certain 2023-2025 VNR Electric trucks. The high voltage battery may contain loose hardware, which can create a short circuit inside the battery cells.
A high voltage battery that short circuits increases the risk of a fire.
Dealers will replace the batteries, free of charge. Owner letters were mailed April 24, 2025. Owner letters will be mailed on or before August 25, 2025, for the additional vehicles added on July 22, 2025. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2501.
ELECTRICAL SYSTEM:SOFTWARE
Volvo Trucks North America (Volvo Trucks) is recalling certain 2020-2025 VN, VAH, VHD and VNRE trucks, equipped with Bendix EC80 Advanced Electronic Control Units (ECU). Electrical noise and low signal to the power line carrier may cause the ECU to incorrectly process commands or stop working.
Safety systems that depend on the ECU (Automatic Traction Control, ABS, Electronic Stability Control, Active Cruise Control, and Collison Mitigation System) may have diminished or lost functionality, increasing the risk of a crash.
Dealers will reprogram the ECU software, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX2409.
ELECTRICAL SYSTEM:SOFTWARE
Volvo Trucks North America (Volvo Trucks) is recalling certain 2020-2025 VN, VAH, VHD and VNRE trucks, equipped with Bendix EC80 Advanced Electronic Control Units (ECU). Electrical noise and low signal to the power line carrier may cause the ECU to incorrectly process commands or stop working.
Safety systems that depend on the ECU (Automatic Traction Control, ABS, Electronic Stability Control, Active Cruise Control, and Collison Mitigation System) may have diminished or lost functionality, increasing the risk of a crash.
Dealers will reprogram the ECU software, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX2409.
VEHICLE SPEED CONTROL:THROTTLE:THROTTLE POSITION SENSOR (TPS)
Volvo Trucks North America (Volvo) is recalling certain 2022-2024 Volvo VN vehicles. When the Controller Area Network (CAN) communications are interrupted and the vehicle is in limp mode, an incorrect accelerator pedal signal can result in unintended acceleration. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 124, "Accelerator Control Systems."
Sudden unintended acceleration can increase the risk of a crash.
Dealers will update the electronic control unit (ECU) software, free of charge. Owner notification letters were mailed November 26, 2024. Owners may contact Volvo Customer Service at 1-800-528-6586. Volvo's number for this recall is RVXX2408.
VEHICLE SPEED CONTROL
Volvo Trucks North America (Volvo Trucks) is recalling certain 2023-2024 VN vehicles. The engine may not return to idle within 2 seconds if the accelerator pedal position sensor becomes disconnected. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 124, "Accelerator Control Systems."
An engine that does not return to idle quickly enough can cause a loss of vehicle control, increasing the risk of a crash.
Volvo Trucks will replace the throttle pedal and update the vehicle software, free of charge. Owner letters were mailed February 27, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Trucks number for this recall is RVXX2313.
SEATS:CRITICAL FASTENERS
Volvo Trucks North America (Volvo Trucks) is recalling certain 2019-2024 VN and VHD vehicles. The passenger side bench seat may be inadequately attached to the floor. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 207, "Seating Systems" and 210, "Seatbelt Assembly Anchorage."
The attachment points may fail, allowing the bench seat to shift and increasing the risk of injury during a crash.
Dealers will replace the weld nut with two nuts and a washer, free of charge. Owner letters were mailed February 29, 2024. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Trucks number for this recall is RVXX2312.
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY
Volvo Trucks North America (Volvo Trucks) is recalling certain 2020-2024 VNR Electric vehicles. The rivnut threaded inserts inside the high-voltage battery may be over-tightened and break, which could result in a short circuit.
An electrical short circuit increases the risk of a fire.
Dealers will replace the batteries, free of charge. Interim owner notification letters informing owners of the safety risk were mailed September 15, 2023. Owners will receive a second notice once remedy becomes available. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2308.
VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR
Volvo Trucks North America (Volvo Trucks) is recalling certain 2022-2024 VNR, VNL, VHD, and VAH trucks. The windshield wiper motor gears may wear prematurely, causing the motor to fail.
Inoperative windshield wipers can reduce visibility, increasing the risk of a crash.
Dealers will replace the windshield wiper motor assembly, free of charge. Owner notification letters were mailed November 1, 2023. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Trucks number for this recall is RVXX2309.
STEERING:CRITICAL FASTENERS
Volvo Trucks North America (Volvo Trucks) is recalling certain 2023-2024 VN, VHD, and VAH trucks. The steering gear fasteners may not be properly tightened.
Loose steering gear fasteners may result in a loss of vehicle control, increasing the risk of a crash.
Dealers will tighten the steering gear fasteners, free of charge. Owner notification letters are expected to be mailed August 18, 2023. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2307.
ELECTRICAL SYSTEM:WIRING:RELAYS/SOLENOIDS
Volvo Trucks North America (Volvo Trucks) is recalling certain 2019-2023 VNR Electric vehicles. The power cables that connect to the windscreen heater relay may have a loose connection and cause the relay to fail.
A relay that fails in the closed position will continue to power the cabin heater, overheating the relay and increasing the risk of a fire.
Dealers will tighten the power cable to relay connections, free of charge. Owner notification letters are expected to be mailed August 4, 2023. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2306.
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:THERMAL MANAGEMENT:FLUID/COOLANT
Volvo Trucks North America (Volvo Trucks) is recalling certain 2020-2024 VNR Electric vehicles. The coolant line in the high voltage battery pack may not be fully seated and locked, which can result in the loss of coolant and an electrical short circuit.
A battery short circuit increases the risk of a fire.
Volvo Trucks will work with the battery manufacturer Akasol to inspect and replace the batteries, as necessary, free of charge. Owner notification letters were mailed May 9, 2023. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX 2304.
EQUIPMENT ADAPTIVE/MOBILITY:VEHICLE CONTROLS:BRAKING
Volvo Trucks North America (Volvo Trucks) is recalling certain 2020-2023 VNR Electric vehicles equipped with Adaptive Cruise Control (ACC). When the adaptive cruise control braking activates under light load conditions, it can trigger an aggressive braking response.
Overly aggressive braking can result in the rear axle skidding, the brakes locking up, and/or a loss of vehicle control, increasing the risk of a crash.
Dealers will secure wiring and remove radar antennas and brackets from the vehicle. The anti-lock braking system will be reprogrammed to disable adaptive cruise control. Owner notification letters are expected to be mailed June 2, 2023. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2303.
ELECTRICAL SYSTEM:WIRING:SWITCHES/KNOBS/BUTTONS
Volvo Trucks North America (Volvo Trucks) is recalling certain 2019-2023 VNRE battery electric trucks. The cabin heater relay may fail, causing the coolant heater to overheat.
A coolant heater that overheats can increase the risk of fire.
Dealers will update the software for the Hybrid Powertrain Control Unit and Instrument Cluster, and install replacement relays, free of charge. Owner notification letters were mailed March 16, 2023. Owners may contact Volvo Trucks customer service at 1-800-528-6586. Volvo Trucks number for this recall is RVXX2301.
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:THERMAL MANAGEMENT:FLUID/COOLANT
Volvo Trucks North America (Volvo Trucks) is recalling certain 2022-2023 VNRE vehicles. The coolant line in the high voltage battery pack may not be fully seated and locked, which can result in the loss of coolant and an electrical short circuit.
A battery short circuit increases the risk of a fire.
Volvo will inspect the battery packs, and replace them as necessary, free of charge. The affected vehicles are within the manufacturer's control and therefore no owner letters will be mailed. Owners may contact Volvo Trucks' customer service at 1-800-528-6586.
ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)
Volvo Trucks North America (Volvo Trucks) is recalling certain 2023 Volvo VN vehicles. The engine control module (ECM) may experience an internal electrical short-circuit, causing the engine to stall.
An unexpected engine stall can increase the risk of a crash.
Cummins will replace the ECM and perform a recalibration. Owner notification letters are expected to be mailed September 29, 2022. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2203.
STEERING
Volvo Trucks North America (Volvo Trucks) is recalling certain 2022-2023 VN tractor trailers. The steering gears may have been assembled incorrectly, which can cause the gear to fracture.
A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.
Dealers will inspect and replace steering gears on vehicles. Owner notification letters are expected to be mailed July 29, 2022. Owners may contact Volvo Truck customer service at 1-800-528-6586. Volvo Truck's number for this recall is RVXX2202.
STRUCTURE:CRITICAL FASTENERS
Volvo Trucks North America (Volvo Trucks) is recalling certain 2022-2023 VN L4 and L4E (Sleeper) trucks. The cabinets may be improperly secured to the walls due to the bolts being installed without the required washers.
Improperly secured cabinets can detach during a crash, increasing the risk of injury.
Dealers will install washers to the existing bolts, free of charge. Owner notification letters were mailed March 17, 2022. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2201.