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2020 VOLVO XC60PHEV Official Safety Recalls

Source: National Highway Traffic Safety Administration (NHTSA)

7 Recalls Recorded
NHTSA: 25V179000
Report Date: March 24, 2025

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY

Defect Description:

Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.

Safety Hazard / Risk:

A short circuit in a high-voltage battery increases the risk of a fire.

Authorized Manufacturer Remedy:

Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.

~7,483 vehicles impacted
NHTSA: 24V788000
Report Date: October 23, 2024

SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES

Defect Description:

Volvo Car USA, LLC (Volvo Car) is recalling certain 2020 S60, V60, S90I, XC60 and XC90 hybrid vehicles. The pushrod screw joint, connecting to the brake pedal to the hydraulic brake unit, may be loose.

Safety Hazard / Risk:

A loose brake pedal can result in a loss of braking function, increasing the risk of a crash.

Authorized Manufacturer Remedy:

Dealers will tighten the brake pedal pushrod screw joint, free of charge. Owner notification letters were mailed December 17, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo's number for this recall is R10289.

~291 vehicles impacted
NHTSA: 23V001000
Report Date: January 05, 2023

STEERING

Defect Description:

Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.

Safety Hazard / Risk:

A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.

Authorized Manufacturer Remedy:

Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.

~74 vehicles impacted
NHTSA: 21V716000
Report Date: September 15, 2021

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP

Defect Description:

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.

Safety Hazard / Risk:

Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.

Authorized Manufacturer Remedy:

Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.

NHTSA: 21V414000
Report Date: June 02, 2021

ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

Defect Description:

Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2020 V90, XC60, S60, V60, V60CC, S90, V90CC, S90L, and XC90 vehicles. The low-pressure fuel pump can blow a fuse and fail.

Safety Hazard / Risk:

Failure of the low-pressure fuel pump can cause a stall, increasing the risk of a crash.

Authorized Manufacturer Remedy:

Dealers will replace the fuse, free of charge. Owner notification letters were mailed July 2, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10100.

~85,550 vehicles impacted
NHTSA: 20V503000
Report Date: August 25, 2020

VISIBILITY/WIPER

Defect Description:

Volvo Car of N.A., LLC (Volvo Cars) is recalling certain 2018-2020 XC60 vehicles. The nuts that secure the front wipers may not have been sufficiently tightened, possibly causing the wipers to not function properly.

Safety Hazard / Risk:

The risk of the front wiper arms nut fixation to loosen and not holding the arm in correct position, the wiper function could be reduced and vision could be impaired, thus increasing the risk of a crash.

Authorized Manufacturer Remedy:

Volvo Car will notify owners, and dealers will tighten the nuts holding the front windshield wiper arms in position, free of charge. The recall began September 29, 2020. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10044.

~87,226 vehicles impacted
NHTSA: 20V144000
Report Date: March 12, 2020

FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

Defect Description:

Volvo Cars USA LLC (Volvo Cars) is recalling certain 2019-2020 S60, V60, V60 Cross Country, S90L, V90, V90 Cross Country, XC40, XC60, and XC90 vehicles. Due to a software/hardware incompatibility, the Automatic Emergency Brake (AEB) system may not detect obstacles and engage as intended.

Safety Hazard / Risk:

If the automatic emergency braking system does not engage as intended, it can increase the risk of a crash.

Authorized Manufacturer Remedy:

Volvo will notify owners, and dealers will update the Active Safety Domain Master (ASDM) software, free of charge. The recall began April 9, 2020. Owners may contact Volvo customer service at 1-800-458-1552. Volvo's number for this recall is R29998.

~121,605 vehicles impacted

VOLVO XC60PHEV Recalls by Model Year

7 Years Available

Select a production year to inspect official manufacturer defect notices and safety recall bulletins: